Solutions

Inlet works – Robust and efficient

Partnering with Huber, Hydroflux Epco provides advanced inlet works solutions to protect downstream processes in water and wastewater treatment plants. Our equipment includes coarse and fine screening for solid removal, grit removal and washing, and screenings handling and dewatering systems to clean and reduce waste volume. Designed for treatment plants of all sizes, our inlet works ensure efficient preliminary treatment, reducing maintenance costs while enhancing the performance and longevity of downstream equipment. With a focus on high-quality, reliable designs and operational efficiency, we deliver proven solutions for optimal plant performance.

Sludge Processing – Optimised for Performance

At Hydroflux Epco, we provide advanced sludge thickening, dewatering, and drying systems to optimise sludge management in water and wastewater treatment facilities. Our thickening solutions efficiently reduce sludge volumes for easier handling, while our dewatering systems feature the highly efficient HUBER Q-PRESS screw press. For further moisture reduction, our sludge drying technologies, including belt and solar dryers, produce stable, easy-to-handle Class A biosolids. Additionally, we offer sludge screening systems to protect digesters, ensuring smooth operation. With proven technologies, customised designs, and global expertise, Hydroflux Epco delivers cost-effective, reliable, and sustainable sludge management solutions for municipalities.

Advanced Biosolids

Hydroflux Epco provides cutting-edge biosolids treatment solutions that optimise processing, stabilisation, and reuse of sludge from water and wastewater treatment plants. Our technologies include sludge digestion, dewatering, and drying systems, along with innovative nutrient recovery processes. In collaboration with CNP CYCLES GmbH, a leader in nutrient recovery and energy optimisation for wastewater treatment, we deliver advanced solutions that reduce disposal costs, enhance sustainability, and produce high-quality biosolids for beneficial reuse in agriculture and other industries. With customised designs and proven technologies, Hydroflux Epco ensures reliable and efficient biosolids management for municipalities.

Clarification – Proven and Trusted since 1962

Hydroflux Epco provides advanced clarification systems for efficient solids separation in water and wastewater treatment. Our range includes full and half-bridge clarifiers with fixed or peripheral drives, featuring proprietary sludge removal technologies such as HeadMax®, VeeMax®, and LogMax®. To enhance performance and operational efficiency, we offer a range of accessories, including Stamford Baffles, the CleanSweep® Roller Brush System to combat algae buildup, launder covers, the LaunderShield® system to block sunlight and prevent algae growth, and the EdiGate® Energy Dissipation Inlet System. Additionally, we design and construct LimeFlow® lime saturators for precise pH and alkalinity control in Water Treatment Plants.

Advanced Biological Processes

Hydroflux Epco’s proprietary RoadTrain system provides a robust and reliable decentralised wastewater treatment solution for remote communities, camps, and resorts. We also specialise in advanced biological process solutions, including Organica Food Chain Reactor technology and Membrane Bioreactor (MBR) systems, with expertise in upgrading and replacing existing MBR facilities. Our innovative systems, installed across New Zealand, Australia, PNG, and the Pacific region, ensure efficient organic matter and nutrient removal to meet the strictest discharge limits. With a focus on sustainability and performance, Hydroflux Epco delivers tailored solutions for diverse wastewater treatment needs.

Digesters and Renewable Energy

Hydroflux Epco’s BioCap Digester Covers provide durable and efficient gas capture, ensuring optimal biogas management in anaerobic digestion systems. In partnership with AAT for digester design, we offer advanced renewable energy solutions for municipalities, enabling the efficient breakdown of organic matter to reduce sludge volume while generating biogas as a sustainable energy source. With customised designs and proven technology, Hydroflux Epco helps facilities maximise energy recovery, lower operational costs, and achieve long-term sustainability. Additionally, our solutions support carbon footprint reduction, contributing to cleaner and more energy-efficient wastewater treatment.

Tertiary Treatment

Hydroflux Epco provides advanced tertiary treatment solutions designed to produce high-quality effluent for discharge or reuse. Our technologies include Dissolved Air Flotation systems, filtration, and membrane filtration, including Ultrafiltration (UF), Reverse Osmosis (RO), and HyPURE NX nanofiltration, along with disinfection methods such as UV and chlorine, and nutrient removal processes. These solutions ensure the effective removal of fine solids, pathogens, and residual contaminants, helping facilities meet stringent regulatory standards, enhance water quality, and support sustainable water recycling for municipalities.

Conveyors and Silos

Hydroflux Epco offers reliable conveyors and silo systems for efficient handling, transport, and storage of sludge, biosolids, and other materials in water and wastewater treatment facilities. Our range includes screw conveyors, belt conveyors, and shaftless conveyors, designed for smooth and continuous material transport. Hydroflux Epco’s silos provide secure storage solutions with automated discharge systems, ensuring easy handling and operational efficiency. Built for durability and customised to meet site-specific needs, Hydroflux Epco’s conveyors and silos optimise sludge management and improve overall plant operations.

Decentralised Solutions

Hydroflux Epco offers decentralised water and wastewater treatment solutions designed for remote locations, small communities, and industrial facilities such as mine sites without access to centralised infrastructure. Our decentralised systems provide complete, stand-alone treatment solutions, including screening, biological treatment, clarification, and sludge management, all within a compact and modular design. They are easy to install, operate, and maintain, delivering reliable performance, regulatory compliance, and environmental sustainability, even in challenging locations.